Flextur Powder Coating Services
Welcome to Flextur Powder Coating Services, located in Dalton Ohio, where innovation meets durability in the realm of surface finishing. As a leading provider of powder coating solutions, Flextur takes pride in offering a comprehensive range of services that redefine the aesthetics and longevity of metal surfaces. Our state-of-the-art facilities, coupled with a team of skilled professionals, enable us to deliver precision and excellence in every project.
Whether you are looking to enhance the appearance of automotive components, industrial machinery, or architectural elements, Flextur's commitment to quality and versatility ensures that your coated surfaces not only withstand the test of time but also exude a flawless and vibrant finish.
Seven Stage Cleaning Process (130' of travel)
Alkaline Cleaner - 130 degree 90 second spray
Rinse (ambient temp 30 second spray)
Acid (120 degree 90 second spray)
Rinse (ambient temp 30 seconds)
Zirconium (ambient temp 60 second spray)
Rinse (ambient temp 30 seconds)
Zirconium (ambient temp 30 second spray)
For our powder we are partnering with Hentzen Coatings whose customers include Mercury Marine, Cummins, and they are a preferred supplier of US Military coatings.
In addition, we will use PPG, Sherwin-Williams, American Powder Coatings and TCI upon customer's request.
Common Powder Coating Thicknesses and Their Applications
Thin Coatings: 20-40 µm (0.8-1.6 mils)
Application: Indoor products, decorative finishes, and lightly used items.
Use Case: Light fixtures, consumer electronics, and decorative hardware.
Why It’s Used: Thin coatings are ideal for products that will not be exposed to harsh environments. These coatings provide a smooth, even appearance, emphasizing aesthetics over durability.
Considerations: Thin coatings are more vulnerable to scratches, impact damage, and moisture exposure, making them unsuitable for outdoor or heavy-duty applications.
Standard Coatings: 50-100 µm (2-4 mils)
Application: General-purpose coatings for both indoor and outdoor products.
Use Case: Appliances, furniture, automotive parts.
Why It’s Used: Standard coatings offer a balance between protection and aesthetics. These coatings protect against corrosion, UV rays, and general wear while maintaining a smooth, attractive finish.
Considerations: While versatile, standard coatings may not offer sufficient protection in highly abrasive or corrosive environments.
Heavy-Duty Coatings: 100-300 µm (4-12 mils)
Application: Harsh environments, industrial equipment, and outdoor structures.
Use Case: Agricultural machinery, heavy equipment, architectural structures.
Why It’s Used: Thicker coatings are essential for products exposed to extreme conditions such as chemical exposure, high humidity, or heavy physical stress. These coatings provide superior protection against wear, corrosion, and impact.
Considerations: Thicker coatings may lead to texture issues (such as orange-peel) or adhesion problems if not applied correctly. Proper surface preparation is essential.
Super-Thick Coatings: 300-1000 µm (12-40 mils)
Application: Specialty applications requiring exceptional protection or insulation.
Use Case: Marine equipment, pipelines, chemical processing equipment.
Why It’s Used: Super-thick coatings are necessary for applications in highly corrosive or chemically aggressive environments. These coatings ensure maximum protection against corrosion, abrasion, and chemical degradation.
Considerations: These coatings require advanced application techniques, often requiring multiple layers to achieve the desired thickness. Improper application may result in cracking or poor adhesion.
Frequently Asked Questions
Powder coating is a finishing process that applies a durable, protective layer to surfaces. Thickness matters because it directly impacts a product’s durability, resistance to corrosion, and appearance. The right thickness ensures optimal performance and aesthetics.
- Too thin: It may not provide adequate protection against corrosion, UV exposure, or wear and tear.
- Too thick: It can lead to uneven texture, poor adhesion, or aesthetic issues like “orange peel.
Consider these factors:
- Environment: Indoor vs. outdoor use, or exposure to extreme conditions.
- Material: Substrates like aluminum or steel require different thicknesses.
- Wear and Tear: High-traffic or heavy-use products need thicker coatings.
- Appearance: Thinner coatings offer smoother finishes, while thicker ones can provide textured effects.
Powder coating is most commonly applied to metals like steel and aluminum. However, other materials may also be powder-coated if they can withstand the curing process.
Thicker coatings may require advanced application techniques to avoid issues such as uneven textures, cracking, or poor adhesion. Proper surface preparation is critical to success.
Absolutely. By selecting the right coating thickness and finish type, you can achieve a balance between protection and aesthetics for both functional and decorative purposes.